STUDENT INDUSTRIAL
NWOBODO
STEPHEN EMEKA
MATRIC:
10BC000355
AT
TANDMO
ASSOCIATES LIMITED
*Civil/Structural Consultancy
engineers *project Managers
block A2, suite 11, commerce plaza,Area
one, Garki-Abuja
GSM:08065477762 Email:tandmoassociates@yahoo.com
A REPORT SUBMITTED TO THE DEPARTMENT OF CIVIL ENGINEERING, COLLEGE OF SCIENECE AND ENGINEERING, LANDMARK UNIVERSITY, OMU-ARAN,KWARA STATE, NIGERIA.
IN PARTIAL FULFILMENT OF THE REQUIREMENT FOR THE AWARD OF BACHELOR OF ENGINEERING (B.ENG) DEGREE IN CIVIL ENGINEERING.
*MARCH
2014.
DECLARATION PAGE.
I hereby declare that this report was compiled by me and
contains exactly what I have done during my SIWES industrial training at TANDMO
ASSOCIATES LIMITED. I also declare that this report or its content has not been
submitted to this or any other previous institution for the purpose of
fulfilling the requirement for the award of any degree. All citations and
sources of information are clearly acknowledged by means of reference.
NWOBODO,
STEPHEN EMEKA.
……………………………………………………….
sign
Civil Engineering Department
College
of Science and Engineering
12th march, 2014.
Through:
The head of
Department of civil engineering
To:
The
Coordinator, SIWES Unit,
Landmark
University,
Omu-Aran
Kwara State.
Dear sir,
LETTER OF TRANSMISSION
In compliance with the requisition of the established
authority of Landmark University, Omu-Aran to prepare a detailed report of the
Student Industrial Work Experience Scheme (SIWES) between the period of August
2013 and January 2014, I subsequently have the pleasure to submit this report.
Yours faithfully,
Nwobodo, Stephen Emeka.
DEDICATION
To you, it is an awesome privilege on my side for you to be
in my life.
To every friend, digital and real friends who have contributed
immensely to who I am today.
To my unborn child who will look up to me as he grows to
shake the world in a unique way.
To my parents who are working tirelessly to make me who I
ought to become in the nearest future.
To Yahweh, the only invisible, wise, untamable God of all
the earth, The king and master Jesus Christ for being the Lord of all the
earth.
ACKNOWLEGEMENT
There are a good number of wonderful and interesting
personalities I have met in the journey of life towards achieving this goal of
becoming a personality in the future.
My gratitude goes
to the entire community of Landmark University, principal officers, members of
the academic, my lecturers and fellow students for their support and for believing
in me. When I came t landmark university, it was like yesterday but now, I
realized how far I have gone in life through this channel you have lead me and
I realized I had gone farther than I was before coming here. Indeed it is
something worth celebrating as such opportunity as given to me is rare and I
therefore appreciate all your efforts towards me.
I also acknowledge
the head of department (HOD), civil engineering prof. S.O Ojo for his immense contribution and
rekindling the love I have for geotechnical engineering. I appreciate Dr. G.A
Gana, Engr. Owamah .H.I and Mr. Sojobi for the teaching and time dedicated to
make me who i am today.
With a heart full
of gratitude, I appreciate the effort of Engr. T.A Omotosho who absorbed me for
training, taught me, corrected me and took care of me during my training and
experience program at tandmo Associates limited and that wouldn’t have been
easy without the assistance of my industrial based supervisor Mr. Michael Ekere
(Civil engr.)
I won’t be in a
hurry and forget to acknowledge Mrs. Ngozi obasi JP who took good care of me,
gave me all I needed to make my training a smooth one.
I thank God for the Kingdom Life Revival Assembly (KLRA)
Church, New Nyanya, Nassawa State for making my experience tangible by engaging
me in extra work in other to boost my knowledge on monitoring and engineering
generally.
TABLE OF CONTENT
PAGES
|
CONTENT
|
1
2
3
4
5
6
7
8
9
|
Cover page
Title page
Declaration page
Letter of transmission
Declaration
Acknowledgement
Table of content
Tables and Figures
Abstract
Chapter one
·
Introduction
1.0
·
Company’s
profile 1.1
·
The section I
engaged in 1.2
Chapter two
·
Theoretical
framework 2.0
·
Civil
engineering 2.1
·
Design of
structure 2.2
·
Structural consultancy
2.3
·
Project
management 2.4
·
Construction
monitoring 2.5
Chapter three
·
AutoCAD 3.0
·
Bill of
quantity 3.1
·
Quotation 3.2
·
Site meeting
3.3
·
Concrete cube
3.4
·
Steel test 3.5
·
Building
construction 3.6
·
Safety factors
3.7
·
Foundation 3.8
·
Block work 3.9
·
Scaffold 3.10
·
Form work 3.11
·
Concrete 3.12
·
Reinforced bars
3.13
·
Casting 3.14
Chapter four
·
Maintenance
policy 4.0
·
Challenges 4.1
Chapter five
·
Conclusion and
recommendation 5.0
·
References 5.1
·
Appendix 5.2
|
|
|
TABLE and FIGURES
FIGURES
Fig.
1.1 organizational structure
Fig.
2.1.0 site inspection
Fig.
3.1.0 AutoCAD page
Fig.3.2
AutoCAD drafting
Fig.
3.5.1 stress/ strain curve
Fig.3.5.2
steel reinforcement
Fig.
3.7 safety kit
Fig.
3.8.1 excavation
Fig.
3.8.2 hardcore
Fig.3.8.3
dpc
Fig.
3.10 formwork
Fig.3.13
reinforcement
Fig.3.14
concrete casting
Fig.
5.1.1 excavation
Fig.
5.1.2 block work
TABLES
TBL
.2 quotation for subsoil investigation
TBL
3.4 concrete cube result
TBL
3.5 steel test result.
ABSTRACT
In brief summary, I would like to highlight that the
industrial training was challenging in the areas of financial and accessibility
though aside that, everything fell in place.
The first challenge
was poor effective implementation of design into actual construction on site
and producing the design itself. Finally, I resumed to site and all that area
was tackled effectively and afterwards I moved to the office where I was worked
on using AUTOCAD drafting to improve more in those areas where I needed to
improve on. The main point and concluding fact is that at the end of the
training, I had gained more scope and knowledge in specific areas of design,
implantation of design drawing, bill of quantity, consultancy and project management.
The industrial experience opened my eyes to many things I
was bit confused about and it opened doors for me to see a lot of opportunities
ahead of me as a civil engineer who is meant to understand the world as it is
now and provide solutions to its
problems in the nearest future
Close to completion of my training, the church gave me a
little project to implement and supervise a small project there which is the
construction of a soak away system and this went smoothly as it gave me a
platform to exercise what I have learnt even without strict supervision which
tells how effective I can be when left alone to handle projects as this.
CHAPTER ONE
1.0 INTRODUCTION
SIWES was established by ITF in 1973 to solve the problem of
lack of adequate practical skills preparatory for employment in industries by
Nigerian graduates of tertiary institutions
It was
designed to give Nigerian students studying occupationally-related courses in
higher institutions the experience that would supplement their theoretical
learning. This paper attempts to examine the role of the university in the
implementation of SIWES programed in Nigerian Universities. The paper also
among others, highlighted the origin objectives, problems and prospects of
SIWES program as related to its
implementation in Nigerian universities. Few recommendations were considered
necessary for effective improvement and implementation of the program to
enhance skill acquisition by Nigerian students studying occupationally-related
courses in the universities in a changing world
It involves the attachment of a student to an organization in line with
his/her respective course of study that can provide the training and experience
required in the industry, as these experience and training cannot be obtained
in the lecture rooms but the theoretical knowledge taught in lecture rooms
shall be applied by the student in real industrial situations. This
training/work experience, is an essential component in the development of the
practical and professional skills required of each student by their respective
course of study and also stands as an aid to prospective employment.
Participation in SIWES has become a necessary pre-condition
for the award of Diploma and Degree certificates in specific disciplines in
most institutions of higher learning in the country, in accordance with the
education policy of government.
Operators - The ITF, the coordinating agencies (NUC, NCCE,
NBTE), employers of labour and the institutions.
Funding - The Federal Government of Nigeria
I had my training with the firm, TAndmo associates limited, The company’s
principal areas of operations include building design project management and
building supervision. It was an experience of a lifetime.
1.1 COMPANY’S PROFILE
TANDMO ASSOCIATES LIMITED (RC. 286589) is a registered
engineering firm as a limited liability company incorporated under the Company
and Allied Matters Act of 1990: as engineers, engineering consultants and
project managers on 19th January, 19910. The company is registered with The
Council for the Regulation of Engineering in Nigeria (COREN EF 00301) and
Association of Consulting Engineers of Nigeria (ACEN F140). We are relatively
young but a dynamic indigenous firm conceived to revolutionize engineering
design, construction process and delivery in Nigeria.
Primarily as engineers and associated services consultants,
we are well structured to handle integrated services including all aspects of
engineering design, cost management and turnkey projects.
With a highly mobile workforce, Tandmo Associates Limited
can conveniently undertake projects in any part of the country. Our dynamic
team of engineers, etc, can boast of a wealth of experience from various
professional backgrounds as well as serving a demanding clientele. Our office
is strategically located in Abuja, the Nigerian Federal Capital Territory with
contact offices at other parts of the Nation.
The vision of Tandmo Associates Limited is to develop a
company that is “clients-demand-driven” with a view to providing excellent
professional services at un-parallel cost effectiveness. Through extensive use
of state of the art computer software, we are determined to make designs, construction
and delivery less hazardous for all our clients.
1.1.1
Scope of Services
1.1.2 Our
Clients
We offer integrated
services to:
Ø Government
·
Federal
·
States
·
Government Parastatals
Ø Corporate
organization/bodies/Financial agencies
Ø Private
Estate developers
Ø Private
Residences
1.1.3Our Services
Ø Civil/Structural
Engineering Consultancy Services
Ø Architectural
Consultancy Services
Ø Project
Planning & Management
Ø Project
Monitoring & Evaluation
Ø Urban
and Regional Planning
Ø Surveying
Ø Water/Environmental
Engineering
Ø Training
& Skills Acquisition
Ø Human
Resources Management
Ø Sectoral
Studies & Analysis
Ø Oil
& Gas
The Company has executed projects in the
engineering field as follows:
a.
Structural engineering designs of multi-storey
buildings and supervision of same.
b.
Design of roads, bridges and drainages.
c.
We have the capability for carrying out
construction of buildings including services engineering installations. For
complex services engineering projects we work in conjunction with our
associated mechanical/electrical firm.
d.
Design and construction of warehouses and
workshops.
e.
Design and supervision of water retaining
structures.
f.
We also engage in water supply projects and we
were engaged in the drilling of boreholes during execution of rural water
supply projects in the defunct Petroleum (Special) Trust Fund set up.
1.1.4 COMPANY REGISTRATION AND CORPORATE
MEMBERSHIP
Tandmo Associates was registered with the
Corporate Affairs Commission in 19th
January, 1991.
1.1.5 Corporate Membership
The Principal Partners are indigenous engineers
with over 20 years practice experience in their respective fields. They are
also Corporate Members of:-
a.
Nigerian
Society of Engineers, and registered with
b.
The
Council for Regulation of Engineering Practice in Nigeria (COREN).
The company is registered with The Council for the
Regulation of Engineering in Nigeria (COREN EF 00301) and Association of
Consulting Engineers of Nigeria (ACEN F140).
1.1.6 COMPANY’S GENERAL STRUCTURE
ü
Firm’s
Management System
Tandmo Associates operate a partnership system. The firm is
managed by the Principal Partners.
For sustainable
standard of operation, the firm ensures a consistent level in the quality of
key professional staff retained. Tandmo Associates
Management System can therefore be accurately predicted at any given time.
ü
Organizational
Structure
The team is
presently made up of;
(i)
2 No. Principal Partners
(ii)
2 Nos. Project Managers
(iii)
2 Nos. Project Engineers
(iv)
4 Nos. Civil/Structural
Engineers
(v)
2 Nos. Computer Analyst
(vi)
2 Nos. Surveyors
(vii)
3 Nos. Soil/material Experts
(viii)
4 Nos. AutoCAD Detailers
(ix)
5 Nos. Administrative Staff
The structure is
further illustrated with the chart below:-
Fig. 1.1
f
1.2 THE
SECTION I ENGAGED IN.
- Feasibility
Studies and Planning:
- Project Design, Implementation and
Management
- Performance Evaluation/Facility Management
During my SIWES program, The Company was executing
the following projects:
g.
Structural engineering designs of a multi-purpose
hall at faith academy, Goshen city Abuja and supervision of same.
h.
Supervision of a semi detached, two storey
residential building at faith academy, Goshen city.
i.
Supervision of semi detached twin one room
apartment project at faith academy, Goshen city.
j.
Supervision of a block of classroom.
k.
We also supervised and monitored the construction
of a retaining wall to control erosion at the faith academy football field, all
in Abuja, the federal capital territory.
l.
We also did series of design at the office like
Gidan Daya Road & Drainages Network Design, Federal College of Education Kontagora , Satellite Town Development Authority (STDA)
m.
We also
prepared a quotation for the sub-soil investigation for the construction of a
new presidential hanger at the Nnamdi Azikiwe international airport, Abuja.
n.
I did
some CAD drafting on the design of a 5 bedroom apartment .
CHAPTER TWO
2.0 THEORETICAL FRAMEWORK
I
reported to the office and my documents were signed and filed, instructions
were passed to me in order to caution me and to also give me a fore-knowledge
of what am about getting myself into and what it is all about. I waited to
collect my identification card bearing the firm’s emblem, the signature of the
CEO and my signature and position tagged STUDENT INDUSTRIAL TRAINING.
I RESUMED WORK PROPERLY ON THE 20TH
OF AUGUST 2014 And I went to meet my colleaque there
I was introduced to the construction site, the contractor, project manager, and site engineers
in charge of the on-going project who further exposed me to proper site work, Site work involves the entire process involved in the construction of a
building and onsite the following factors must be considered and applied for
effectiveness i worked there as the
representative of the chief structural consultant engineer and I was being
spoken to about safety first.
2.1 Civil engineering is
a professional engineering discipline that
deals with the design, construction, and maintenance of the physical and
naturally built environment, including works like roads, bridges, canals, dams,
and buildings. Civil engineering is the second-oldest engineering discipline
after military engineering and it is defined to
distinguish non-military engineering from military engineering. It is
traditionally broken into several sub-disciplines including geotechnical engineering where this area
of civil engineering is concerned with the rock and soil
that support civil engineering system, water resources engineering is
concerned with the collection and management of water (as a natural resource),
materials engineering which consists of protection and prevention like
paints and finishes, Alloying is another aspect of materials engineering,
combining two types of metals to produce a more useful metal, coastal engineering concerned with managing coastal areas, it is also a defense
against flooding and erosion, construction engineering engineering involves planning and execution of the designs from
transportation, site development, hydraulic, environmental, structural and geotechnical
etc but I will dwell on this, Structural Engineering is concerned with the structural design
and structural analysis of buildings, bridges, towers, flyovers
(overpasses), tunnels, off shore structures like oil and gas fields in the sea,
aero structure and other structures. This involves identifying the loads
which act upon a structure and the forces and stresses which arise within that
structure due to those loads, and then designing the structure to successfully
support and resist those loads. The loads can be self-weight of the structures,
other dead load, live loads, moving (wheel) load, wind load, earthquake load,
load from temperature change etc. The structural engineer must design
structures to be safe for their users and to successfully fulfill the function
they are designed for (to be serviceable).
Due to the nature of some loading conditions
2.2 Design of structure
It
is a creative process of turning abstract ideas into tangible physical
representations. Another
definition for design is a roadmap or
a strategic approach for someone to achieve a unique expectation. It defines
the specifications, plans, parameters, costs, activities, processes and how and
what to do within legal, political, social, environmental, safety and economic
constraints in achieving that objective.
Designing often necessitates
considering the aesthetic, functional, economic and sociopolitical
dimensions of both the design object and design process.
Design drawings must
have in pictures, the details of the structure or its picture, in such a way as
to achieve its obliagations in plnss, elevation and sections such that spots
such that a qualified, skilled and computenet staff of the contractor
encounters the least of problems in visualizing and arrying out his duty in the
execution of the part of the job as the drawing stands to give complete
technical informstion. The details of the structure must be complete in order
to complete the required components and and this therefore will guarantee and
lead to the successful completion of the contract, structure and component.
2.2.1
Qualities of
Design.
The
choice of paper size, as this will go a long way to determine the presentation.
But at tanmo, we use A3 paper size but here are some other types.
(a).
A0 = 840mm × 1189
(b).
A1 = 594 × 840
(c).
A2 = 420 × 594
(d).
A3 = 297 × 420
(e).
A4 =210 × 297
2.
The scale must be adequate to completely contain the information or detail
needed or required.
3.
the design drawing are clear and
unambiguous, we don’t over detail or cover the drawing with lots of information
4.
I observed that the works there are normally neat and well presented.good space
for the drawing is maintained
5.
all the dimensions are properly put in place for easy translation on site and
every needed information inputed in the design is often times made visible and
clear and sometimes sectioned in order to bring out the details of that part to
avoid error during implementation of design.
2.3 STRUCTURAL CONSULTANCY
At tandmo associates limitd, the major work there is
consultancy which involves Services as structural inspections, calculations,
drawings and structural reports together with Expert Witness and Party Wall
Surveyor services. The firm has monitored several projects in and out of
the capital ity of Nigeria (Abuja) and
has kept a good track. The directors are all Engineers with many years of
experience in the field of Civil and Structural Engineering Consultancy
At tandmo associates, structural plans are
being designed by The consultant. We all visit the site day by day to see the
overall work and performance of the workers, site engineers, contactors aand
also to make sure the project and work done suites the client’s taste. We as Consultants, submits recommendations and carry out
detailed design where applicable and examines it for damages and adequate repair measures are
taken like the case of the retaining walls built at the football field of faith academy, Goshen city, Abuja
The
consultant also takes adequate measures to make contractors follow
specifications in order to keep up to standards. This includes;
1. Testing for
steel
2. Concerete
cube test
3. Inspecting
trusses
4. Checking
mix ratio
5. Inspecting
reinforcement arrangement
6. monitoring
all structural works that deals with beams, slab, columns and foundation concrete
cube test
2.4 PROJECT MANAGEMENT
Tandmo, as
a major player in large size project implementation are expertise in project risk management and gets
involves in the project life cycle. Such is seen in the current bridge
construction that is designed to give access road to vehicles, pedestrian and
disabled people. That project is on going and is situated beside Sheraton
hotels and towers, central area, Abuja. This
is part of a the added-value service that Tandmo associates limited
provides to its Clients for all types of contracts, irrespective of its size.
fig 2.1
2.5 Construction monitoring
its an accurate and positive way of checking the quality, accuracy and progress of a construction project. Our specialist teams will oversee all aspects of construction identified by due diligence phase and provide reports, updates and advice to give complete project control.
Areas to monitor include:- the construction environment
- quality control
- timeliness and meeting targets
- negotiations, suppliers and supplier performance
- health & safety
- costing
- materials
- conformance with plans and specifications
CHAPTER
THREE
3.0 AutoCAD
Computer-aided design (CAD) is the use of computer systems
to assist in the creation, modification, analysis, or optimization of a design.
CAD software is used to increase the productivity of the designer, improve the
quality of design, improve communications through documentation, and to create
a database for manufacturing. CAD output is often in the form of electronic
files for print, machining, or other manufacturing operations.
Computer-aided design is used in many fields and tandmo
associates is not an exception. We use it to draft section, designs and other
forms of engineering designs for good presentation, accuracy and to make
drawing presentation accurate and neat.
CAD is an important industrial art extensively used in
many applications. It was introduced to us as part of our 200level courses that
we took and this had gone a long ay to give an edge in esier assimilation and a
better understanding of the use of auto CAD software application.
During my SIWES, my Boss introduced me
to design proper by taking me to shams consultancy limited situated at Suite 182, NAOWA Shopping
Complex, Asokoro District, Abuja, F.C.T with Tel: 07037093611
There, I was introduced to the use of autocad and was told more about
conversion and the field of engineering and how wide it is.
Fig
3.1
Fig
3.2
3.1 BILLL OF QUANTITY
The term Bill of Quantities (BQ) is defined in the SMM as a list of items
giving brief
identifying descriptions and
estimated quantities of the works to be performed. The BQ forms
a part of the contract documents,
and is the basis of payment to the Contractor. The person preparing the bill of
quantities – the “taker-off” has a limited choice of how to
convert the
information on drawings into a bill of quantities
3.2 QUOTATION
This piece of document gives a break down analysisof the
estimated total cost to do a job. The one I participated in is the preparation
of the
QUOTATION FOR SUB-SOIL INVESTIGATION AT NNAMDI AZIKIWE
INTERNATIONAL AIRPORT, PRESIDENTIAL
WING- NEW HANGER ABUJA.
Tbl
3.2
s/n
|
Description
|
Quantity
|
Rate
|
Amount
|
||
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
|
FIELDWORK
allow for establishment on
site of all plant, equipment
including erection,
dismantling, moving and
transport from and moving
between borehole position
Allow for supply four copies
of Report which include
foundation
recommendation for each
Borehole location
Allow for accurate setting
out of boring locations.
Bore through sub-soil in 13
location from existing
ground surface to 15
meters depth or refusal
whichever is earlier
Obtain two representative
undisturbed samples from
each Borehole for
laboratory testing. Samples
must be the most
Representative of soil
strata
encountered
LABORATORY ANALYSIS
Conduct sieve analysis on a
minimum of three of the
most representative
samples for each borehole
Conduct Atterberg limits
test on two most
representative samples
from each borehole
Conduct undrained triaxial
test (West State) on one
most representative
sample from each borehole
obtained at not more than
3 m depth
Conduct direct shear box
test on two selected sandy
sample from boring in
noncohesive
strata
Odometer test (shear box
test) on selected
undisturbed samples
obtained from borehole in
clayed or silt material
obtained within 3 m depth
Conduct consolidation test
for settlement analysis on
samples obtain from
borehole in clayed or silt
material 0btained within 3
m depth
Determine PH value and
sulphate content for four
soil or ground water
samples, whichever is
applicable
Sub-total
Allow for contingencies
2.5%
Sub-total
Vat
5
|
3
13
26
39
26
13
26
13
26
5
|
L.S
25,000
L.S
260,000
75,000
500
500
25,000
25,000
25,000
15,000
25,000
|
1,800,000
75,000
800,000
3,380,000
1,950,000
195,000
130,000
325,000
650,000
325,000
390,000
125,000
10,145,000
253,625
10,398,625
519,931.25
|
||
|
|
GRAND
COST
|
|
|
10,918,556.25
|
|
3.3 SITE MEETINGS
During
the construction stage the contract administrator (sometimes referred to in
different forms of contract as the 'architect / contract administrator', 'project manager', 'engineer' or 'employer's agent') holds regular construction
progress meetings attended by the contractor and members of the consultant team.
The
client, client representative or project manager may also wish to attend
these meetings. Construction
progress meetings may require decisions to be made and so it is important that they are
attended by sufficiently senior individuals if delays are to be avoided.
Construction
progress meetings are an opportunity to:
Receive
progress reports from the contractor (the contractor may hold a progress meeting, sometimes called a
production meeting, with sub-contractors prior to the construction progress meeting).
Receive
progress reports from the consultant team.
During my industrial training, site
meetings were held every two weeks on a Tuesday and the one I met first was the
site progress meeting number 07 of the proposed faith Academy development
(phase 3) for living faith church, Goshen held on Tuesday 22th sept.2013. I and
my boss were in attendance.
The essence of the site meetings is dissipating instructions to the
contractors and to assess the progress of the project. The site meeting is
chaired by the Chief project architect who gives out all instructions. During
the meetings, all the consultants are expected to be present in order to obtain
an update of a weekly report on each of their jurisdictions as regards the
building project from the contractors. Issues from what material should be used
to the ordering of materials and expenses made are discussed in full length and
all issues or problems encountered are presented to the architect for
instructions. After a few site meetings, my supervisor handed over the task of
writing the minutes of the meeting to me. This i did and I even represented him
in at least two occasions we had that he was unavoidably absent. I had to give
him feedback on what transpired during the meeting and also passed on his
instruction to the contractors during such meetings.
During the meeting, everyone is given a copy of the minute and other
contractors come up with a report of their progress on site and in that forum,
its being talked about. The site meeting for the building project is expected
to be held till the project is completed and handed over to the clients.
3.4 CONCRETE CUBE
Concrete
is used mostly for structural purposes such as foundations, columns, beams and
floors and therefore must be capable in taking the loads that will be applied
(unless you’re just after a large paperweight!). One of the methods of
checking its fit for purpose is to carry out a concrete cube test which
measures the compressible cube strength of the concrete and relates directly to
the required design strength specified by the designer
Consultants urge
contractors to cure for 7, 14, 21, 28 days and then run tests on those cubes to
determine its compressive strength after curing for those number of days.
Usually a minimum
of 3 cubes are taken from each sample, so make sure you taken enough from the
pour before it finishes. Do check the specification you are working to, as
sometimes the quantity of cubes you have to take may vary. The frequency of
sampling should be identified in client specifications or by the designer or
consultant engineer. This could be per batch / load or even per volume poured.
Check before you start.Cube moulds are usually 150mm x 150mm x 150 mm (or 100mm x100mm x100mm) and can be made from steel or polyurethane. The cube moulds must be manufactured to the specifications / standards of the relevant body, the British Standards Institute to this specification BS EN 12390-1:2000.
Before the concrete is scooped into the moulds, the moulds must be lightly coated in a mould release agent. This ensures that the concrete does not stick to the mould and makes it easier to remove the cube. When using a 150mm mould, the concrete sample is scooped into the mould in 3 equal layers (50mm) and compacted between each layer. There are various methods to compact the concrete into the moulds.
1. Hand compaction – using a
compacting rod / bar to BS EN 12390-2:2009
When using a 150mm
mould, each layer compacted is tampered using a certified compacting rod /bar,
35 tamps per layer is required. Once the 3 layers have been tampered, tap the
side of the mould with a hammer. Tampering and tapping removes trapped air in
the concrete and allows compaction of the sample.Once complete, the concrete is levelled off using a concrete float or trowel to give a smooth surface flush with the top of the mould.
2. Mechanical compaction -
internal poker vibrator / vibrating table to BS EN 12390-2:2009.
Each layer is
filled and vibrated till no more bubbles are on the surface of the layer, this
is repeated for the 3 layers. It is very important not to over vibrate the
layers as it may lead to segregation / disruption of the concrete mix.3.4.1 Labeling
It’s very important to uniquely identify each of the cubes (and moulds) and to record where they have come from. Usually companies will have a process of labelling or tracking the cubes so make sure you ask first and record it properly.
3.4.2 Storage
The cubes should be covered with a damp cloth and a plastic sheet and stored in dry environment at a temperature range of 20 ± 5 degrees. The concrete cubes are removed from the moulds between 16 to 72 hours, usually this done after 24 hours. Make sure the cube ID is transferred to the cube from the mould before placing into a curing tank. The curing tank needs to operate at a temperature between 20 ± 2 degrees and provides a moist environment that allows the cubes to hydrate properly. Ensure the cubes are fully submersed at all times and record the tank water temperature at least daily.
3.4.3 concrete cube test The cubes are generally tested at 7 & 28 days unless specific early tests are required, for example to remove a concrete shutter safely prior to 7 days. Usually 1 cube will be tested at 7 days and 2 cubes at 28 days, however this may vary depending of the requirements, check the design first. The cubes are removed from the curing tank, dried and grit removed. The cubes are tested using a calibrated compression machine. This can be carried out internally by competent personnel or by a certified test house.
The cubes are tested on the face perpendicular to the casting face. The compression machine exerts a constant progressing force on the cubes till they fail, the rate of loading is 0.6 ± 0.2 M/Pas (N/mm²/s). The reading at failure is the maximum compressive strength of the concrete. BS EN 12390-2: 2009 / BS EN 12390-3:2009.
The concrete minimum compressive strength will be specified by the client/designer in a specific format. An example of this is given below:
3.4.4 C40/50
The 40 is the compressive requirement of 40 N/mm² of a crushed 100m concrete core and the 50 is a compressive requirement of 50 N/mm² for a crushed concrete cube. Therefore using the method of testing using concrete cubes, the tested compressive strength should be compared to the second number.
Once the cubes have reached failure, the shape of the cube has been altered due to the compression. The failure shape can indicate whether it’s a satisfactory / unsatisfactory failure. The image below shows the various failures of a cube as show in BS EN 12390-3:2009.
Below is an example of a test result that passed
Tbl 3.4
Cube no |
Date cast |
Date tested |
Cube age |
Cube weight (gm) |
Cube density (kg/m3) |
Load reading (KN) |
Cube strength (N/mm2) |
1 |
4/9/13 |
11/9/13 |
7 |
8066 |
2.390 |
400 |
17.8 |
2 |
4/9/13 |
11/9/13 |
7 |
8050 |
2.385 |
390 |
17.3 |
3 |
4/9/13 |
11/9/13 |
7 |
8115 |
2.404 |
410 |
18.2 |
|
|
|
|
AV= |
2.393 |
= |
17.8N/mm2 |
3.5 STEEL TEST
Many materials display linear elastic behavior, defined
by a linear stress-strain relationship, The elastic behavior
materials often extends into a non-linear region,
represented here
fig. 3.5.1
(the "yield point"), up to which deformations are completely recoverable
upon removal of the load; that is, a specimen loaded elastically in tension will elongate, but will return to its
original shape and size when unloaded. Beyond this elastic region, for ductile
materials, such as steel, deformations are plastic. A plastically deformed specimen will
not completely return to its original size and shape when unloaded. For many
applications, plastic deformation is unacceptable, and is used as the design
limitation.
After the yield point, ductile metals will undergo a period
of strain hardening, in which the stress increases again with increasing
strain, and they begin to neck, as the cross-sectional area of the specimen
decreases due to plastic flow. In a sufficiently ductile material, when necking
becomes substantial, it causes a reversal of the engineering stress-strain
curve this is because the engineering stress is calculated assuming the
original cross-sectional area before necking. The reversal point is the maximum
stress on the engineering stress-strain curve, and the engineering stress
coordinate of this point is the tensile ultimate strength.
Consultants on
site and the project coordinators make contractors do this test on steel in
order to check for quality control, this will determine the stability and
lifetime of the structure. It is also used to roughly determine material types
for unknown samples.
SAMPLE OF A STEEL TEST RESULT THAT PASSED
Tbl
s/n
|
type of steel
|
bar diameter
|
actual length(mm)
|
guage length (mm)
|
weigth(g)
|
Area mm2
|
yield load(KN)
|
yield stress(KN)
|
max. load(KN)
|
max. stress(KN)
|
Elastic modulus € (N/mm2)
|
% reduction in area at
fracture
|
elongation % at max.
stress
|
remarks
|
1
|
H/YIELD
|
Y10
|
600
|
85
|
300
|
78.6
|
37
|
471
|
44
|
560
|
20kN
|
18.70%
|
14.20%
|
Good result
|
2
|
H/YIELD
|
Y10
|
600
|
85
|
300
|
78.6
|
37
|
471
|
45
|
573
|
20kN
|
20.30%
|
14.20%
|
Good result
|
3
|
H/YIELD
|
Y10
|
600
|
85
|
300
|
78.6
|
37
|
471
|
45
|
573
|
20kN
|
19.80%
|
14.20%
|
Good result
|
4
|
H/YIELD
|
Y12
|
600
|
91
|
500
|
113
|
56
|
496
|
59
|
522
|
20KN
|
21.40%
|
15.20%
|
Good result
|
5
|
H/YIELD
|
Y12
|
600
|
91
|
500
|
113
|
55
|
487
|
62
|
549
|
20KN
|
20.30%
|
15.20%
|
Good result
|
6
|
H/YIELD
|
Y12
|
600
|
91
|
500
|
113
|
55
|
487
|
59
|
522
|
20KN
|
20.60%
|
15.20%
|
Good result
|
7
|
H/YIELD
|
Y16
|
600
|
101
|
70
|
201
|
110
|
547
|
116
|
577
|
20KN
|
19.40%
|
16.80%
|
Good result
|
8
|
H/YIELD
|
Y16
|
600
|
101
|
700
|
201
|
110
|
547
|
115
|
572
|
20KN
|
20.40%
|
16.80%
|
Good result
|
9
|
H/YIELD
|
Y16
|
600
|
101
|
700
|
201
|
100
|
498
|
110
|
547
|
20KN
|
20.70%
|
16.80%
|
Good result
|
Fig. 3.5.2
3.6 BUILDING CONSTRUCTION is the process of preparing for and
forming buildings
and building systems. Construction starts with planning, design, and financing
and continues until the structure is ready for occupancy.
Far from being a single activity, large scale construction
is a feat of human multitasking. Normally, the job is managed
by a project manager, and supervised by a construction manager, design
engineer, construction engineer or project
architect. For the successful execution of a project,
effective planning
is essential. Those involved with the design and execution of the
infrastructure in question must consider the environmental impact of the job,
the successful scheduling, budgeting, construction site safety, availability and
transportation of building materials, logistics,
inconvenience to the public caused by construction delays and bidding
Before goin to site, there a some things one need to know
about before going. A list of safety factors ha to be considered.
3.6.1 Types of construction projects
In general, there are five types of construction:- Residential building construction
- Industrial construction
- Commercial building construction
- Institutional construction
- Heavy civil construction
3.7 SAFETY FACTORS
Safety is an important consideration at any construction
site, extra safety is of crucial importance and should be everyone's primary
concern because construction of buildings at great heights such as the
multi-purpose hall project at faith academy, Goshen city, Abuja can be a
dangerous activity.
Safety is based on
knowledge, skill, and an attitude of care and concern .Thus safety factors
includes all the measures carried out to protect both the worker, consultants,
contractors and all persons present on the site at every given time from
fatalities and injuries, and as well as minimize or eliminate all possible
construction hazards.
This safety
measures can also be applied to the safety of the building and building
materials from damage of any kind.
3.7.1 SAFETY PRECAUTIONS.
1. Proper
clothing is as essential to safety. Wear clothes that are smart and appropriate
for the site work and weather conditions. Loose clothing is dangerous for
workers around power tools and equipment.
2. Footwear
must be safety boots or work boots that are thick-soled shoes in order to protect
the feet from falling objects or from penetration by nails, and should have
non-slip soles. Sandals or other types of inappropriate footwear are hazardous
on construction site.
3. Protective
head gear (helmets or hard hats) must always be worn on a construction site by
all persons for protection of the head from falling objects of any kind.
4. Suspension
belts are of crucial importance for site workers working at very high levels.
5. All exposed
areas or parts of a building must be adequately protected with temporary rail
or supports and staircases must be protected with temporary balustrades.
6. All
scaffolding that is elevated 10 feet or more must be equipped with a safety
railing. All scaffolds must be equipped with a toe board to eliminate the
possibility that tools or debris will be kicked or pushed onto people below. A
scaffold must be designed to support four times the weight of the workers and
the materials resting on it.
7. Inspect all
scaffolding each day before using it. Never use damaged or defective equipment
and avoid rusted parts since their strength is unknown. When erecting
scaffolding, provide adequate sills for the scaffold posts and use base plates.
Use adjusting screws, not blocks, when on an uneven grade. Make sure to plumb
and level scaffolding and do not force end braces when constructing the
scaffolding.
8. Use only
properly graded and inspected lumber for planking. Inspect planking daily for
splits and knots, and remove defective or damaged planking.
9. Be always
aware and alert of your surroundings.
10. A clean work
place is a safe work place. This refers to the neatness and good order of the
construction site. Keep the site clear of danger as you work – remove nails
from waste wood, move trip hazards and obstacles, etc. They interfere with work
and can constitute a hazard to both the worker and other persons on the site.
11. Any unsafe
conditions or practices that is observed should IMMEDIATELY be reported to the
site project manager.
12. Emergency
medical care in form of first aid assistance (first aid kit) must be provided
on the site and must be easily identifiable and nearby
Fig.3.7
3.8 FOUNDATION
Foundation is the part of structure below plinth level up to the soil. It is in direct contact of soil and transmits load of super structure to soil. Generally it is below the ground level. If some part of foundation is above ground level, it is also covered with earth filling. This portion of structure is not in contact of air, light etc, or to say that it is the hidden part of the structure and often referred to as the sub-structure.
Depth of foundation depends on following factors.
1. Availability of adequate bearing capacity
2. Depth of shrinkage and swelling in case of clayey soils, due to seasonal changes which may cause appreciable movements.
3. Depth of frost penetration in case of fine sand and silt.
4. Possibility of excavation close by
5. Depth of ground water table
6. Practical minimum depth of foundation should not be less than 50 cm. to allow removal of top soil and variations in ground level.
7. Hence the best recommended depth of foundation is from 1.00 meter to 1.5 meter from original ground level.
1. Availability of adequate bearing capacity
2. Depth of shrinkage and swelling in case of clayey soils, due to seasonal changes which may cause appreciable movements.
3. Depth of frost penetration in case of fine sand and silt.
4. Possibility of excavation close by
5. Depth of ground water table
6. Practical minimum depth of foundation should not be less than 50 cm. to allow removal of top soil and variations in ground level.
7. Hence the best recommended depth of foundation is from 1.00 meter to 1.5 meter from original ground level.
Footing
Footing is a structure constructed in brick work, masonry or concrete under
the base of a wall or column for distributing the load over a large area.3.8.1 Width of Foundation/Footings
The width of footings should be laid according to structural design. For light loaded buildings such as houses, flats, school buildings etc having not more than two storeys, the width of foundation is given below.1. The width of footing should not be less than 75 cm for one brick thick wall.
2. The width of footing should not be less than 1 meter for one and half brick wall.
3.8.2 Different Processes in Foundation Work
The processes executed in the foundation works are given below.1. Excavation of earth work in trenches for foundation.
2. Laying out cement concrete.
3. Laying the footing in case of raft or column construction.
4. Laying Anti termite treatment.
5. Laying Brick work up to plinth level.
6. Laying Damp proof course on the walls.
7. Refilling of earth around the walls
8. Refilling of earth in the building portion up to the required height according to plinth level
Fig.3.8.1
3.8.3 Precautions while designing 'Foundation'
- A foundation should be designed to transmit combined dead load, imposed load and wind load to the ground.
- Net loading intensity of pressure coming on the soil should not exceed the safe bearing capacity.
- Foundation should be designed in such a way that settlement to the ground is limited and uniform under whole of the building to avoid damage to the structure.
- Whole design of the foundation, super structure and characteristics of the ground should be studied to obtain economy in construction work.
3.8.4 Ratio of Cement Concrete and Mortar for Foundation
- The cement concrete 1:8:16 is generally used in the foundation of walls in construction work.
- In case of column raft cement concrete 1:4:8 is the best recommended ratio for it in the foundation.
- For brick masonry cement mortar 1:4 to 1:6 is used as loading condition.
Soil having Safe Bearing Capacity
Dry coarse and well graded dense sand have maximum shear resistance and maximum bearing capacity. In general submerged soil and clay have less bearing capacity.
3.8.5 Precautions during Excavation of Foundation Work
The depth and width of foundation should be according to structural design.- The depth of the foundation should not be less than 1 meter in case the design is not available.
- The length, width and depth of excavation should be checked with the help of center line and level marked on the debris.
- The excavated material/ earth should be dumped at a distance of 1 meter from the edges.
- Work should be done on dry soil.
- Arrangement of water pump should be made for pumping out rain water.
- The bottom layer of the foundation should be compacted.
- There should be no soft places in foundation due to roots etc.
- Any soft/ defective spots should be dug out and be filled with concrete/ hard material
Fig. 3.8.3
3.9 BLOCKWORK
This is the process
of laying concrete masonry units to form either external walls as in-fills or
lock wall which are load-bearing or non- load bearing or internal walls as
partitions. These masonry units are commonly hollow sand-concrete blocks which
are much economical per unit of wall area.
I took a visit to the block making industry there to see what their
production is like, mix ratio and curing process because those are part of
things to consider as a supervisor or rather a consultant on site.
The blocks are being lifted to a height of 2
feets and then allowed to fall. The blocks are said to fail if they fall down
rapidly and their parts go into pieces.
The standard
sand-crete block wall is explained below;
Sequence of
laying of sand-crete block wall:
•A bed of mortar is spread on the footing/floor.
•The first course of blocks for a lead is laid on the
mortar. The mortar for the head joint is applied to the end of each block with
the trowel before the block is laid.
•The lead is built higher. Mortar is normally
applied only to the face shells of the block and not to the webs.
•As each new course is started on the lead, its
height is checked with either a folding rule or a story pole marked with the
height of each course.
•A line is stretched between the leads on line
blocks.
•The course between the leads are laid rapidly by
aligning each block with the stretched line.
•The last block to be installed in each course of infill
blocks, the closer must be inserted between blocks that have already been laid
then the block is lowered carefully into position.
3.10 SCAFFOLD
A Scaffold is a temporary
framework used to support people and material in the construction or repair of
buildings and other large structures. It is usually a modular system of metal
pipes, although it can be made out of other materials. The purpose of a working
scaffold is to provide a safe place of work with safe access suitable for the
work being done. All scaffolds must be equipped with a toe board to eliminate
the possibility that tools or debris will be kicked or pushed onto people
below. A scaffold must be designed to support four times the weight of the
workers and the materials resting on it.
Fig.3.10 Erection of columns after adequate form work
3.11
FORMWORK is the term given to either temporary
or permanent mould into which concrete or similar
materials are poured
3.11.1 Shutters are another type of formwork made of
steel metal also known as shutters panels.
They are flat metal
panels made of steel which are assembled together to make the complete formwork
and are specially used to cast concrete columns in high rise reinforced
concrete frame structures. They are usually tight enough to prevent the loss of
fine materials. Erection of the shutters are usually orderly, simple and all
the units are of sizes that can be easily handled. It gives the column a smooth
face.
3.12 CONCRETE
Concrete is a mixture of coarse and fine aggregates, cement and water which is allowed to
harden. Coarse aggregate used on site is normally gravel and Fine aggregate is
sand.
3.12.1 Concrete ‘’slump test’’:
On site, before any concrete is cast into the formwork or mould, a slump
test is always carried out on it to test for its consistency and quality check
to determine the desired degree of workability. Freshly mixed concrete is an
unstable mixture of solids and liquids. If it is vibrated excessively, and
dropped from a height, it is likely to segregate, which means that the coarse
aggregate work sits way to the bottom of the form and the water and cement
paste rise to the top. The result is concrete of non-uniform and with
unsatisfactory properties.
3.12.2 Curing of concrete
Concrete cures by hydration and not by drying. Thus, it is essential
that the concrete must be moist until its required strength is achieved.
Maximum strength for concrete is attained after 28days(4 weeks) of curing. If
it is allowed to dry at any point during this timeframe, the strength of the
cured concrete will be reduced and its surface hardness and durability are
likely to be adversely affected.
3.13 REINFORCEMENT BARS
Concrete has no useful tensile strength and is limited in its structural
uses. Steel reinforcement bars are used in concrete columns beams, and slabs.
Reinforcement bars have various diameter sizes. They come in 12mm,16mm 18mm,
20mm 24mm 30mm and 32mm diameter sizes.
Fig.3.13
3.14 CASTING
Casting is the process of pouring
concrete mix into a mould or form laid with reinforcement bars to form a solid
mass structure.
3.14.1 Casting a concrete wall
•Vertical reinforcing bars are first
wired to the dowels that project from the foundation footing and horizontal
bars are wired to the vertical bars as seen in the illustration below.
•The formwork is erected. Sheets
of plywood form the face of the concrete and are supported by wooden studs. The
studs are supported against the pressure of the wet concrete by horizontal
supports.
Fig.3.14
CHAPTER
FOUR
4.0 MAINTENANCE POLICY
Tandmo Associates limited carry out
several maintenance policy in order to stabilize and also to meet up with the
rapidly changing world of engineering and consultancy. These, is in order to
meet standard specification and requirements for sustainability and good
quality delivery in this diverse world of engineering, science and technology.
·
Welfare of staff, both technical and
non-technical
·
Providing machines and facilities to
make work easy and presentable
·
Getting qualitative equipment for
several test procedures and processes needed at one point or the other within
the organization.
·
Giving adequate recommendations to
its members of staff.
Tandmo associates boosts its
knowledge of engineering by honoring seminars and engineering related workshops
and program that will keep them on the fast track and the right place for substantial
development inputs and character.
4.1 CHALLENGES
There are challenges in almost every
sector of life we go into, my experience at tandmo associates and at the
proposed faith academy project site, Goshen was not an exception.
One of such is the fact that the
monitoring group will have to be following contractors around before that carry
out major structural related activities such as curing of column, curing of
concrete cube and testing for both steel and the concrete cube. Much time and
pressure had to be put into in order to get them run this activities as the
next phase of construction is normally delayed until such instructions are
being effected.
Honey combs on columns didn’t go well
with me, cranking of reinforcement, poor steel results but I learnt such
happens normally in construction and the solution that was provided for the
poor steel result was that 10mm steel was introduced in between reinforcement arrangement
and thus, reducing the space between reinforcement from 200mm to 100mm.
Mixing ratio was a great challenge because we had to keep a close watch
to make sure that the standard 1:2:4 or 1:3:6
as the case may be is followed duel and it was strictly implemented to
keep to standard.
CHAPTER FIVE
5.0 CONCLUSION AND RECOMMENDATION
To
the best of my knowledge, I recommend tandmo associates to any interested
student who wish to have an undeniable and up to standard knowledge on
consultancy, project management, design n monitoring of any type of structure
as regards engineering ranging from houses to complexes, shops, road, sewage
tanks etc
It
is a friendly place and a good ground for growth and development especially for
young engineers who need experienced people around them to increase in their
knowledge of engineering.
5.1 REFERENCES
POPOOLA
OPEYEMI SAMSON, Bells university
Chris Chukwurah
Construction
- Wikipedia, the free encyclopedia
Welcome
to The Industrial Training Fund - Federal Republic of Nigeria
Jump up ^ The American Heritage
Dictionary of the English Language, Fourth Edition. Houghton Mifflin Company,
2004. [1] (accessed: 2007-08-08).
^
Jump up to: a b c "What is Civil Engineering?". The Canadian Society for Civil Engineering. Retrieved 2007-08-08.
^
Jump up to: a b c Oakes, William C.; Leone,
Les L.; Gunn, Craig J. (2001). Engineering Your Future. Great Lakes Press. ISBN 1-881018-57-1
Jump up ^ Chen W-F, Scawthorn C.
Earthquake Engineering Handbook, CRC Press, 2003, ISBN 0-8493-0068-1, Chapter 2
^
Jump up to: a b Mitchell, James Kenneth
(1993), Fundamentals of Soil Behavior (2nd ed.), John Wiley and Sons, pp 1–2
Jump up ^ Shroff, Arvind V.; Shah,
Dhananjay L. (2003), Soil Mechanics and Geotechnical Engineering, Taylor &
Francis, 2003, pp 1–2
Jump up ^ Narayanan, R, A Beeby.
Introduction to Design for Civil Engineers. London: Spon, 2003. cite
Beck, K., Beedle, M., van Bennekum, A., Cockburn, A., Cunningham, W.,
Fowler, M., Grenning, J., Highsmith, J., Hunt, A., Jeffries, R., Kern, J.,
Marick, B., Martin, R.C., Mellor, S., Schwaber, K., Sutherland, J., and Thomas,
D. Manifesto for agile software development, 2001.
Bourque, P., and Dupuis, R. (eds.) Guide to the software
engineering body of knowledge (SWEBOK). IEEE Computer Society Press, 2004 ISBN 0-7695-2330-7.
Brooks, F.P. The design of design: Essays
from a computer scientist, Addison-Wesley Professional, 2010 ISBN 0-201-36298-8.
Cross, N., Dorst, K., and Roozenburg, N.
Research in design thinking, Delft University Press, Delft, 1992 ISBN 90-6275-796-0.
Dorst, K., and Cross, N. (2001).
"Creativity in the design process: Co-evolution of problem-solution".
Design Studies 22 (2): 425–437. doi:10.1016/0142-694X(94)00012-3.
Dorst, K., and Dijkhuis, J. "Comparing
paradigms for describing design activity," Design Studies (16:2) 1995, pp
261–274.
Fothergill
and Company Ltd.
Human
problem solving, Prentice-Hall, Inc., 1972.
Pahl, G., and Beitz, W. Engineering design: A
systematic approach, Springer-Verlag, London, 1996 ISBN 3-540-19917-9.
Pahl, G., Beitz, W., Feldhusen, J., and
Grote, K.-H. Engineering design: A
systematic approach, (3rd ed.), Springer-Verlag, 2007 ISBN 1-84628-318-3.
5.2 APPENDIX
Previously, in my appreciation page, I appreciated and acknowledged
Kingdom Life Revival Assembly (KLRA), new Nyanya for their contribution. I was
engaged in a project and I did my best to work with them, this exposed me to better
understanding of construction work, monitoring and supervision as it made me go
about consulting experienced engineers and friends before the construction kick
started and I must say it was a huge success as I witness the construction of a
10 feet by 10 feet underground sewage system com to completion. Here are some
pictures taken from that site.
fig. 5.1.1
Fig. 5.1.2
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